by Chris Anjel | Aug 26, 2026 | Uncategorized
Ask ten estimators how they calculate shop rate and you’ll get ten different answers. Some use a single blended hourly number. Others separate machine time from labor time but apply the same overhead multiplier to both. Few actually track them independently from...
by Chris Anjel | Aug 26, 2026 | Uncategorized
Mid-run setup changes are a silent margin killer. A customer calls at 2 PM requesting a tolerance tweak on the next 50 parts. The machine stops, the operator re-fixtures, the programmer adjusts the CAM, and the inspector re-checks first articles. Meanwhile, the clock...
by Chris Anjel | Aug 26, 2026 | Uncategorized
Ask ten shop owners how they calculate machine hour rates and you’ll get ten different answers — most of them incomplete. Some use a flat $75/hr for everything. Others take the machine purchase price, divide by five years, and call it a day. Neither approach...
by Chris Anjel | Jul 13, 2026 | Materials & Pricing, Quoting & Estimating
Setup time is the silent margin killer in digital manufacturing. You quote the material, the machine time, even the finishing — but the two hours spent fixturing a weird geometry, the 45 minutes dialing in a new tool, or the morning lost to first-article inspection on...
by Chris Anjel | Jul 13, 2026 | Materials & Pricing, Quoting & Estimating
Every estimator knows the pain: an RFQ lands, the part looks simple, and then the questions start. Wall thickness that won’t hold up, tolerances that force a secondary process, features no standard tool can reach. Each unknown adds a round of back-and-forth, and...
